Thursday, 1 May 2014

NASA's New Spacesuit Design Looks Like Something From 'Tron'


As engineers and scientists work hard to build technologies that astronauts could one day use to live and work on Mars, the future of spacesuits is looking stylish too. Or at least, fittingly, like something out of a science-fiction movie.

NASA recently asked the public to vote on its next three generations of spacesuit prototypes, and it announced its first winner: the "technology" suit, a gray body with splashes of vibrant turquoise. The torso emits light so crew members can spot the wearer during dark spacewalks. The design resembles an outfit from the film Tron, while the previous suit took more of a Buzz Lightyear approach.

The Z-2 design brought in more than 64% of the 230,000 public votes, and NASA said the design "pays homage to spacesuit achievements of the past while incorporating subtle elements of the future."


This is a project under NASA's Advanced Exploration Systems Division, which pioneers the development of technologies for future human space missions.

Although the prototype won't be headed to space yet, it will undergo testing in similar environments and will likely be incorporated into the final version of the suit, which will be ready by November 2014. It will also be made using 3D-printed parts and incorporate human laser scans to fit each astronaut accordingly.


Each version of the suit in the Z-series aims to test technologies that will be used on Mars. Unlike the previous iteration (the Z-1 suit), it features a hard composite upper torso for durability; the Z-1's upper torso was soft.

"The cover layer on flight suits used for spacewalks performs many other important functions like protecting the spacewalker from micrometeorite strikes, the extreme temperatures in space and the harmful effects of radiation," NASA wrote in a press release. "These requirements drive selection of specific high-performance materials and design details that aren’t necessary at this stage in a prototype suit."

The boots are compatible with a full-vacuum environment and the covering protects against snags and abrasion, as well as high temperatures. The design around the shoulder and hip joints have also been updated to make moving within the suits easier.

Image: NASA

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Monday, 10 February 2014

NASA Wants to 3D Print Equipment in Space


The newest adopter of 3D printing isn't some hobbyist in a basement — it's NASA.

The agency is already building some of its customized spacecraft and instrument parts using 3D printing, and someday soon, astronauts might even make tools and replacement by 3D printing them in space.

NASA's Space Technology Mission Directorate has launched several programs to create prototypes of tools for current or future missions using 3D printing, or additive manufacturing, a manufacturing technique that uses Computer-Aided Design (CAD) models to build objects layer-by-layer out of plastic, metal or other materials.

"With additive manufacturing, we have an opportunity to push the envelope on how this technology might be used in zero gravity — how we might ultimately manufacture in space." LaNetra Tate, the advanced-manufacturing principal investigator for the directorate's Game Changing Development Program said in a statement.

NASA's Goddard Spaceflight Center in Greenbelt, Md., has already flown a 3D printed battery case on a sounding-rocket mission test, and Marshall Space Flight Center in Huntsville, Ala., used 3D-printed components for the J-2X and RS-25 rocket engines. Marshall is also working with the Silicon Valley start-up Made In Space, which plans to fly a 3D printer to the International Space Station in October.

"We're not driving the additive manufacturing train, industry is," Ted Swanson, the assistant chief for technology for the Mechanical Systems Division at Goddard said in a statement. "But NASA has the ability to get on-board to leverage it for our unique needs."

NASA is part of a team of government agencies investing in a public-private partnership called America Makes (formerly the National Additive Manufacturing Innovation Institute) whose goal is to incorporate 3D printers into mainstream U.S. manufacturing.

"This effort really goes beyond one center," Matt Showalter, who is overseeing Goddard's various 3D printing efforts, said in a statement.

NASA's Langley Research Center in Hampton, Va., has developed a green manufacturing technique that uses a computer controlled electron-beam gun to build metal structures that could make parts or tools within hours. NASA's Glenn Research Center in Cleveland, in collaboration with Aerojet Rocketdyne of West Palm Beach, Fla., recently built and tested an engine injector for the RL-10 rocket.

Meanwhile, NASA's Kennedy Space Center in Florida is researching how to build 3D habitats and others structures on other planets using soil, or regolith.

"It's in the national interest to collaborate with other institutions," Showalter said. "This is a powerful tool and we need to look at how we can implement it."

his article originally published at Space.com

Image: JAE C. HONG/ASSOCIATED PRESS

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